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PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

Brand Name: PULIER/PR
Model Number: PET(QX1000)
MOQ: 1set
Price: USD200000 per set-USD250,000 per set
Packaging Details: Standard Ocean freight packing, electric control box plywood packing, other is films packing, spare parts plywood packing
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
China
Certification:
CE
Product Name:
PET Bottle Washing Line
Design:
Complete And Customized
Motor:
Wanan,Dazhong Or WEG
Electric Contral:
Siemens PLC Control
Color:
Blue And Grey
Guarantee:
1 Year
Delivery Time:
50 Days
Drying Method:
Centrifugal Drying
Application:
Recycling Of HDPE Bottles Drums Jars
Water Consumption:
2-3m³/h
Total Power:
490kw
Material:
PET Bottles
Heating Method:
Electric Heating
Steam Consumption:
≤500kg/h
Final Product:
Clean And Dry PET Flakes
Washing Process:
Pre-washing, Label Removing, Crushing, Hot Washing, Friction Washing, Floating Washing, Drying
Washing Efficiency:
≥98%
Capacity:
500-3000kg/h
Occupied Area:
1500-2500m²
Highlight:

PET Bottle Washing Line 3000kg/H

,

PET Bottle Washing Line 490kw

,

Plastic Bottle Washing Line 500kg/H

Product Description
Complete Post-Consumer PET Bottle Washing Line
We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.
Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.
1000 kg/h PET Bottles Washing Line Layout
  1. Bale opener
  2. Belt conveyer
  3. Rotary screen
  4. Belt conveyer
  5. Label remover
  6. Pre-washer
  7. Intelligent optical sorting system
  8. Manual sorting system
  9. Crusher
  10. Hot washer
  11. Screw loader
  12. Floating washer
  13. High speed friction washer
  14. Dewatering
  15. Round floating washer
  16. Floating washer
  17. Dewatering
  18. Pipe drying
  19. Bottle label separator
  20. Compacting packing
Key Equipment Features
1. Bale Opener
Newly designed PET bottles bales opener with four shafts effectively opens the bales and conveys the separated bottles into the belt.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 0 PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 1
2. Label Remover
Effectively removes labels on pressed bottles (99% efficiency) and round bottles (90% efficiency).
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 2
3. Eddy Current Separator
Designed to separate copper, aluminum and other non-ferrous metals from the PET stream.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 3
4. Magnetic Sorter
Specialized equipment to separate iron metals from PET bottles.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 4
5. Color Sorter and Polymer Sorter
High-efficiency AI-powered color sorter to separate non-PET bottles. Capable of sorting by shape, size, and color. Includes polymer sorter for separating highly similar mixed PET/PP bottles.
6. Pre-washer
Uses water to remove external impurities and dust from bottles.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 5
7. Hot Washing Machine
Heats water to 70-80°C using steam to wash flakes. Alkali can be added for intensive cleaning. Central shaft rotation provides frictional washing to effectively remove labels and glues from flakes.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 6 PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 7
8. High Speed Friction Washer
Positioned after the hot washing machine to remove softened glues and sticky residues. Operates at 1000rpm with internal blades for effective separation.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 8
9. Floating Tank
Processes flakes after high-speed washing. Features thumb wheel rotation to move materials forward while ensuring proper flotation.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 9
10. Dewatering Machine
Effectively removes water and sand to achieve moisture content of 1%. Operates at high rotation speed of approximately 2000 rpm.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 10
11. Bottle Flakes Labels Separator
Specialized equipment to effectively remove crushed labels and dust mixed in bottle flakes.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 11
12. Color Sorter for Flakes
Optional color sorter can be added at the end of the line to separate flakes by color.
Washing Line Consumption
Item Average Consumption
Electricity (kwh) 170
Steam (kg) 510
Washing Detergent (kg/ton) 5
Water 2
PET Washing Line Specifications
Capacity (kg/h) Power Installed (kW) Required Space (M²) Labor Steam Requirement (kg/h) Water Consumption (M³/h)
1000 490 730 5 510 2.1
2000 680 880 6 790 2.9
3000 890 1020 7 1010 3.8
PET Flakes Quality Reference
Parameter Specification
Moisture Content <0.9-1%
PVC <49ppmm
Glue <10.5ppm
PP/PE <19ppm
Metal <18ppm
Label <19ppm
Variegated Tablets <28ppm
PH Neutral
Total Impurity <100ppm
Flakes Size 12,14mm
Good price  online

Products Details

Home > Products >
PET Bottle Washing Line
>
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

Brand Name: PULIER/PR
Model Number: PET(QX1000)
MOQ: 1set
Price: USD200000 per set-USD250,000 per set
Packaging Details: Standard Ocean freight packing, electric control box plywood packing, other is films packing, spare parts plywood packing
Payment Terms: L/C,T/T
Detail Information
Place of Origin:
China
Brand Name:
PULIER/PR
Certification:
CE
Model Number:
PET(QX1000)
Product Name:
PET Bottle Washing Line
Design:
Complete And Customized
Motor:
Wanan,Dazhong Or WEG
Electric Contral:
Siemens PLC Control
Color:
Blue And Grey
Guarantee:
1 Year
Delivery Time:
50 Days
Drying Method:
Centrifugal Drying
Application:
Recycling Of HDPE Bottles Drums Jars
Water Consumption:
2-3m³/h
Total Power:
490kw
Material:
PET Bottles
Heating Method:
Electric Heating
Steam Consumption:
≤500kg/h
Final Product:
Clean And Dry PET Flakes
Washing Process:
Pre-washing, Label Removing, Crushing, Hot Washing, Friction Washing, Floating Washing, Drying
Washing Efficiency:
≥98%
Capacity:
500-3000kg/h
Occupied Area:
1500-2500m²
Minimum Order Quantity:
1set
Price:
USD200000 per set-USD250,000 per set
Packaging Details:
Standard Ocean freight packing, electric control box plywood packing, other is films packing, spare parts plywood packing
Delivery Time:
60-70 days
Payment Terms:
L/C,T/T
Highlight:

PET Bottle Washing Line 3000kg/H

,

PET Bottle Washing Line 490kw

,

Plastic Bottle Washing Line 500kg/H

Product Description
Complete Post-Consumer PET Bottle Washing Line
We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.
Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.
1000 kg/h PET Bottles Washing Line Layout
  1. Bale opener
  2. Belt conveyer
  3. Rotary screen
  4. Belt conveyer
  5. Label remover
  6. Pre-washer
  7. Intelligent optical sorting system
  8. Manual sorting system
  9. Crusher
  10. Hot washer
  11. Screw loader
  12. Floating washer
  13. High speed friction washer
  14. Dewatering
  15. Round floating washer
  16. Floating washer
  17. Dewatering
  18. Pipe drying
  19. Bottle label separator
  20. Compacting packing
Key Equipment Features
1. Bale Opener
Newly designed PET bottles bales opener with four shafts effectively opens the bales and conveys the separated bottles into the belt.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 0 PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 1
2. Label Remover
Effectively removes labels on pressed bottles (99% efficiency) and round bottles (90% efficiency).
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 2
3. Eddy Current Separator
Designed to separate copper, aluminum and other non-ferrous metals from the PET stream.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 3
4. Magnetic Sorter
Specialized equipment to separate iron metals from PET bottles.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 4
5. Color Sorter and Polymer Sorter
High-efficiency AI-powered color sorter to separate non-PET bottles. Capable of sorting by shape, size, and color. Includes polymer sorter for separating highly similar mixed PET/PP bottles.
6. Pre-washer
Uses water to remove external impurities and dust from bottles.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 5
7. Hot Washing Machine
Heats water to 70-80°C using steam to wash flakes. Alkali can be added for intensive cleaning. Central shaft rotation provides frictional washing to effectively remove labels and glues from flakes.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 6 PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 7
8. High Speed Friction Washer
Positioned after the hot washing machine to remove softened glues and sticky residues. Operates at 1000rpm with internal blades for effective separation.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 8
9. Floating Tank
Processes flakes after high-speed washing. Features thumb wheel rotation to move materials forward while ensuring proper flotation.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 9
10. Dewatering Machine
Effectively removes water and sand to achieve moisture content of 1%. Operates at high rotation speed of approximately 2000 rpm.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 10
11. Bottle Flakes Labels Separator
Specialized equipment to effectively remove crushed labels and dust mixed in bottle flakes.
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling 11
12. Color Sorter for Flakes
Optional color sorter can be added at the end of the line to separate flakes by color.
Washing Line Consumption
Item Average Consumption
Electricity (kwh) 170
Steam (kg) 510
Washing Detergent (kg/ton) 5
Water 2
PET Washing Line Specifications
Capacity (kg/h) Power Installed (kW) Required Space (M²) Labor Steam Requirement (kg/h) Water Consumption (M³/h)
1000 490 730 5 510 2.1
2000 680 880 6 790 2.9
3000 890 1020 7 1010 3.8
PET Flakes Quality Reference
Parameter Specification
Moisture Content <0.9-1%
PVC <49ppmm
Glue <10.5ppm
PP/PE <19ppm
Metal <18ppm
Label <19ppm
Variegated Tablets <28ppm
PH Neutral
Total Impurity <100ppm
Flakes Size 12,14mm