PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling
PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling
Basic Properties
Country Of Origin
China
Brand Name
PULIER/PR
Certificate
CE
PRODUCT MODEL
PET(QX1000)
Trading Properties
MOQ
1set
Unit Price
USD200000 per set-USD250,000 per set
Payment Method
L/C,T/T
Supply Capacity
10sets
Product Summary
Complete Post-Consumer PET Bottle Washing Line We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically ...
Product Details
Product Name:
PET Bottle Washing Line
Design:
Complete And Customized
Motor:
Wanan,Dazhong Or WEG
Electric Contral:
Siemens PLC Control
Color:
Blue And Grey
Guarantee:
1 Year
Delivery Time:
50 Days
Drying Method:
Centrifugal Drying
Application:
Recycling Of HDPE Bottles Drums Jars
Water Consumption:
2-3m³/h
Total Power:
490kw
Material:
PET Bottles
Heating Method:
Electric Heating
Steam Consumption:
≤500kg/h
Final Product:
Clean And Dry PET Flakes
Washing Process:
Pre-washing, Label Removing, Crushing, Hot Washing, Friction Washing, Floating Washing, Drying
Washing Efficiency:
≥98%
Capacity:
500-3000kg/h
Occupied Area:
1500-2500m²
Product Description
Complete Post-Consumer PET Bottle Washing Line
We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.
Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.
1000 kg/h PET Bottles Washing Line Layout
- Bale opener
- Belt conveyer
- Rotary screen
- Belt conveyer
- Label remover
- Pre-washer
- Intelligent optical sorting system
- Manual sorting system
- Crusher
- Hot washer
- Screw loader
- Floating washer
- High speed friction washer
- Dewatering
- Round floating washer
- Floating washer
- Dewatering
- Pipe drying
- Bottle label separator
- Compacting packing
Key Equipment Features
1. Bale Opener
Newly designed PET bottles bales opener with four shafts effectively opens the bales and conveys the separated bottles into the belt.
2. Label Remover
Effectively removes labels on pressed bottles (99% efficiency) and round bottles (90% efficiency).
3. Eddy Current Separator
Designed to separate copper, aluminum and other non-ferrous metals from the PET stream.
4. Magnetic Sorter
Specialized equipment to separate iron metals from PET bottles.
5. Color Sorter and Polymer Sorter
High-efficiency AI-powered color sorter to separate non-PET bottles. Capable of sorting by shape, size, and color. Includes polymer sorter for separating highly similar mixed PET/PP bottles.
6. Pre-washer
Uses water to remove external impurities and dust from bottles.
7. Hot Washing Machine
Heats water to 70-80°C using steam to wash flakes. Alkali can be added for intensive cleaning. Central shaft rotation provides frictional washing to effectively remove labels and glues from flakes.
8. High Speed Friction Washer
Positioned after the hot washing machine to remove softened glues and sticky residues. Operates at 1000rpm with internal blades for effective separation.
9. Floating Tank
Processes flakes after high-speed washing. Features thumb wheel rotation to move materials forward while ensuring proper flotation.
10. Dewatering Machine
Effectively removes water and sand to achieve moisture content of 1%. Operates at high rotation speed of approximately 2000 rpm.
11. Bottle Flakes Labels Separator
Specialized equipment to effectively remove crushed labels and dust mixed in bottle flakes.
12. Color Sorter for Flakes
Optional color sorter can be added at the end of the line to separate flakes by color.
Washing Line Consumption
| Item | Average Consumption |
|---|---|
| Electricity (kwh) | 170 |
| Steam (kg) | 510 |
| Washing Detergent (kg/ton) | 5 |
| Water | 2 |
PET Washing Line Specifications
| Capacity (kg/h) | Power Installed (kW) | Required Space (M²) | Labor | Steam Requirement (kg/h) | Water Consumption (M³/h) |
|---|---|---|---|---|---|
| 1000 | 490 | 730 | 5 | 510 | 2.1 |
| 2000 | 680 | 880 | 6 | 790 | 2.9 |
| 3000 | 890 | 1020 | 7 | 1010 | 3.8 |
PET Flakes Quality Reference
| Parameter | Specification |
|---|---|
| Moisture Content | <0.9-1% |
| PVC | <49ppmm |
| Glue | <10.5ppm |
| PP/PE | <19ppm |
| Metal | <18ppm |
| Label | <19ppm |
| Variegated Tablets | <28ppm |
| PH | Neutral |
| Total Impurity | <100ppm |
| Flakes Size | 12,14mm |
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