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PET Bottle Washing Line

PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

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Ms. Aileen he

aileen.he@puruien.com

+86 15602292676

+8615602292676

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PET Bottle Washing Line 490kw with Siemens PLC Control for 500-3000kg/H Plastic Bottle Recycling

Brand Name:	PULIER/PR
Model Number:	PET(QX1000)
MOQ:	1set
Price:	USD200000 per set-USD250,000 per set
Packaging Details:	Standard Ocean freight packing, electric control box plywood packing, other is films packing, spare parts plywood packing
Payment Terms:	L/C,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Product Name:

PET Bottle Washing Line

Design:

Complete And Customized

Motor:

Wanan,Dazhong Or WEG

Electric Contral:

Siemens PLC Control

Color:

Blue And Grey

Guarantee:

1 Year

Delivery Time:

50 Days

Drying Method:

Centrifugal Drying

Application:

Recycling Of HDPE Bottles Drums Jars

Water Consumption:

2-3m³/h

Total Power:

490kw

Material:

PET Bottles

Heating Method:

Electric Heating

Steam Consumption:

≤500kg/h

Final Product:

Clean And Dry PET Flakes

Washing Process:

Pre-washing, Label Removing, Crushing, Hot Washing, Friction Washing, Floating Washing, Drying

Washing Efficiency:

Capacity:

500-3000kg/h

Occupied Area:

1500-2500m²

Supply Ability:

10sets

Product Description

Complete Post-Consumer PET Bottle Washing Line

We are pleased to introduce our latest innovation in plastic recycling technology - PR-PULIER's newly designed all-PET bottle cleaning line. With over 18 years of industry experience, PR-PULIER is committed to providing high-quality and technologically advanced solutions for plastic recycling.

Our new PET bottle cleaning line is designed to clean and process PET bottles efficiently and effectively, ensuring they can be recycled and reused in a sustainable way. The line includes a range of basic components such as bale openers, trommel screens, label removers, magnetic sorters, floating tanks, friction and thermal washers, dehydrators, label separators and optical sorters. Each component is engineered to provide optimal performance and reliability, resulting in a streamlined and comprehensive washing process.

1000 kg/h PET Bottles Washing Line Layout

Bale opener
Belt conveyer
Rotary screen
Belt conveyer
Label remover
Pre-washer
Intelligent optical sorting system
Manual sorting system
Crusher
Hot washer
Screw loader
Floating washer
High speed friction washer
Dewatering
Round floating washer
Floating washer
Dewatering
Pipe drying
Bottle label separator
Compacting packing

Key Equipment Features

1. Bale Opener

Newly designed PET bottles bales opener with four shafts effectively opens the bales and conveys the separated bottles into the belt.

2. Label Remover

Effectively removes labels on pressed bottles (99% efficiency) and round bottles (90% efficiency).

3. Eddy Current Separator

Designed to separate copper, aluminum and other non-ferrous metals from the PET stream.

4. Magnetic Sorter

Specialized equipment to separate iron metals from PET bottles.

5. Color Sorter and Polymer Sorter

High-efficiency AI-powered color sorter to separate non-PET bottles. Capable of sorting by shape, size, and color. Includes polymer sorter for separating highly similar mixed PET/PP bottles.

6. Pre-washer

Uses water to remove external impurities and dust from bottles.

7. Hot Washing Machine

Heats water to 70-80°C using steam to wash flakes. Alkali can be added for intensive cleaning. Central shaft rotation provides frictional washing to effectively remove labels and glues from flakes.

8. High Speed Friction Washer

Positioned after the hot washing machine to remove softened glues and sticky residues. Operates at 1000rpm with internal blades for effective separation.

9. Floating Tank

Processes flakes after high-speed washing. Features thumb wheel rotation to move materials forward while ensuring proper flotation.

10. Dewatering Machine

Effectively removes water and sand to achieve moisture content of 1%. Operates at high rotation speed of approximately 2000 rpm.

11. Bottle Flakes Labels Separator

Specialized equipment to effectively remove crushed labels and dust mixed in bottle flakes.

12. Color Sorter for Flakes

Optional color sorter can be added at the end of the line to separate flakes by color.

Washing Line Consumption

Item	Average Consumption
Electricity (kwh)	170
Steam (kg)	510
Washing Detergent (kg/ton)	5
Water	2

PET Washing Line Specifications

Capacity (kg/h)	Power Installed (kW)	Required Space (M²)	Labor	Steam Requirement (kg/h)	Water Consumption (M³/h)
1000	490	730	5	510	2.1
2000	680	880	6	790	2.9
3000	890	1020	7	1010	3.8

PET Flakes Quality Reference

Parameter	Specification
Moisture Content	<0.9-1%
PVC	<49ppmm
Glue	<10.5ppm
PP/PE	<19ppm
Metal	<18ppm
Label	<19ppm
Variegated Tablets	<28ppm
PH	Neutral
Total Impurity	<100ppm
Flakes Size	12,14mm

Tags:

Pet Bottle Washing Machine